107

Complete MBZ Brake System Service and Repair Resources

Recently, I set out with the goal to provide our customers with all the resources they would need to troubleshoot and repair the brake systems on their own cars. As your favorite Benz ages brake problems will arise and they can sometimes be difficult to diagnose. Since brakes are a safety related system it is also VERY important that any repair work be done properly and with great care.

NEWS FLASH! Club Mercedessource is Here! - with Member ONLY Benefits

Announcing Club Mercedessource! For a long time now we have been trying to find a way to reward friends of Mercedessource. We decided the best way to do this would be through a membership subscription that would automatically change one's access level on our website. Once you join you will be able to gain access to all the unique club products and services

Here is a summary of current key benefits:

Brake Bleeding Equipment and Procedures Manual

Item: MRG-COMBBEP
$16.95
This new manual by Kent Bergsma covers brake bleeding equipment and procedures for all model Mercedes from the mid 1950s to the mid 1990s. This cover chassis Ponton 110 111 112 113 108 109 114 115 116 107 116 123 126 201 and 124. Special Includes Brake Bleeder Kit as shown. This new easy to understand 20 page guide will walk you through the different ways to bleed your brakes and the equipment needed to do the job right. Brake bleeding is something that no sane person finds enjoyable. It can be messy and often involves painful bodily contortions to access the bleeder screws. There seems to varying opinions as well as a bit of black magic involved with the bleeding process. It may be more of an art than a science. Sometimes the procedure works perfectly, and then other times it seems like you end up with endless air in your system that just wont come out. The information contained in this manual with eliminate some of the mystery and give you the knowledge and confidence to do the job right the first time. Covers safety tips, types of bleeding equipment and four different ways you can bleed your brakes.

Gas Engine C.I.S. Fuel Injector Testing Kit - Introductory Special

Works on all CIS V/8, 6 Cylinder, and 4 Cylinder gas engine injectors from 1977 TO 1993

Item: GEG-COMCISTK
$175.00

Welcome to the first inexpensive CIS fuel injector tester for the home mechanic. This bench mount tester will allow you to check the release pressure and spray pattern of your injectors. It will not accurately measure quantity of fuel delivered nor the release balance between the injectors as do the big commercial test units. With a little practice you can get a "feel" for balance by quickly testing all injectors one right after another and analyzing spray patterns. CIS injectors are spraying all the time in your engine. There is no way you can get this hand pump to spray continuously, but by pumping rapidly and can get a fairly good idea just how well each injector is atomizing the fuel. 

Diesel to Gasoline Fuel Injector Pressure Testing Conversion Kit

Use your current Diesel Pop Tester for testing CIS injectors on gas model Mercedes 1977 to 1993

Item: GEG-COMDTGTC
$58.00

With this conversion kit you can use your current Mercedessource diesel fuel injector tester to test Bosch gas engine fuel injectors on 450SL, 380SL, 560SL, 280E, 280CE, 280SE/L,450SE/L, 380SE/L, 500SE/L, 380SEC, 420SEL, 560SEL, 560SEC, 300SE/L, 190E 2.3, 190E 2.6, 260E, 300E, 300TE, 300CE, 300SL, and 500SL.

Early CIS 6 and 8 cylinder and 190E 2.3 4 Cylinder Fuel Injector Rubber Seal

For CIS 280E 280SE 450SL 450SLC 450SEL 1977 to 1980 and 190E 2.3 1984 to 1993

Item: GEG-COMEV8IRS
$2.10
Rubber fuel injector seal fits the models listing in the subtitle above. These should always be changed when replacing fuel injectors. They are also one of the most common sources for intake air leaks causing high idle speed and rough running.

1981 to 1991 V8 CIS Fuel Injector Insulator Plastic Bushing

For 380 500 420 and 560 gas V8 engines- sold separately

Item: GEG-COMLV8IHB
$3.25

Bushing that holds fuel injector into the head of the engine. These get very brittle with age. If you are planning on removing your fuel injectors I highly recommend you order these to have on hand. Even if you only plan to remove and clean your injectors there is a good chance you may break one or more of these holders. Retail price $6.00 ea.

Holder includes outer 0-ring seal but does not include seal bushing at the top of the injector. These also be hard and lose their seal with age. Failure can cause high speed idle and rough running. CLICK HERE to order these seals separately.


Early V8 CIS Bosch Fuel Injector Set (8)

All 450 380 and 500 V8 engines from 1977 to 1985

Item: GEG-COMEV8IS
$198.50

Now available as a cost savings kit! Eight new Bosch CIS fuel injectors with eight holder bushing O-ring seals. If your 1977 to 1985 8 cylinder has over 120,000 miles and you think your injectors are ok then you might want to think again. I have been amazed with the poor results of our recent testing of large number of fuel injectors from various gas engine models ( 1977 to 1993). Less than half of those injectors tested passed a simple spray pattern and leak test. Unlike diesel injectors there is no way to take them apart, adjust, or rebuilt them. It is possible to send them out for ultrasonic cleaning but in cases where cleaning does not help your only option is to replace them.

Fixing Underbody Rust Permanently Without Welding

In the 45 plus years that I have been working on old cars I have tried every product on the market that promises to fix rust. Almost all of them do not live up to their promises nor do they product permanent lasting repairs. Even welding does not last if the weld line can not be treated properly on the back side of the weld.

Nothing works like Miracle Paint. Their new heavy duty (thicker formula) stands above the competition and is ideal for making the types or repairs you see in the picture below. To learn more about this amazing product and to see how I am using it to repair my 1978 6.9 CLICK HERE to read the full story.

Removing Stubborn Oxygen 02 Sensor

When it comes time to remove an aged 02 sensor here is a must have tool! Trying to remove a frozen sensor can be hazardous to your knuckles and your sanity. If you have not removed your 02 sensor in a long time I highly recommend you have this special wrench on hand.

CLICK HERE to order:

Quality Reinforced Original Style Window Squirter Hose - per Meter

Fits all 116, 123, 126 and other models that use this type hose

Item: BDP-COMWWSH
$4.95

Includes 1 meter of nylon braided clear windshield washer hose. No instructions included.

CLICK HERE to view the complete windshield washer squirted kit.

Side Molding Trim Clip Replacement Kit - set of (30) with Removal Tool and instructions

For 108 109 114 115 116 and 123 Chassis

Item: TRM-COMSTCT
$14.95

Includes 30 quality red plastic clips, a removal tool and detailed instructions. There are a number of reasons why you would want to remove the center side trim on your older Mercedes. You may just want to clean and detail behind them (it does get pretty dirty back there over the years). If you are repainting your car removing the side trim is a must for a quality job. There could be rust growing out of the holes on the back side of the strips (do not let this go - see my Miracle Rust Cure products). Or you may have one or more loose or damaged side strips. The biggest problem in removing these strips is that the plastic snap clips often come off with the strip hold down pins.

Side Trim Molding Clips - set of (10)

For 108 109 114 115 116 123 Chassis

Item: TRM-COMSTCP
$3.95
10 Side Trim Clip Replacements

10 quality red plastic clips are included. There are a number of reasons why you would want to remove the center side trim on your older Mercedes. You may just want to clean and detail behind them (it does get pretty dirty back there over the years). If you are repainting your car removing the side trim is a must for a quality job. There could be rust growing out of the holes on the back side of the strips (do not let this go - see my Miracle Rust Cure products). Or you may have one or more loose or damaged side strips. The biggest problem in removing these strips is that the plastic snap clips often come off with the strip hold down pins. If they do then they are very difficult to get off and hard to reuse.

Steering Lock Salvation - MARCH MADNESS Prevention! New Ignition replacement manual and Kits available

We decided that MARCH will be Ignition lock repair month. Talk about March madness!  Lock problems on your Mercedes can drive you mad. During this month we will be offering a number of lock related items on sale. Some with have special tools and instructions included. When we are talking locks we mean ignition lock, door locks, vacuum locks and even bolt locks....

25 Inch Long 1/2 Inch Socket Drive Breaker Bar

Use in hard to remove bolt - starter, transmission bellhousing, front crank bolt, lug bolts, etc.

Item: TUL-25BBAR
$18.50
Quality breaker bar from Taiwan. 25 inches long, one half inch drive. Is built with chrome vanadium steel construction. The drive head swivels 180 degrees. When working on Mercedes there will come a time when you need a lot of torque to remove a stubborn or very big bolt (like from crankshaft bolt). When this happens you need a LONG breaker bar. Even removing head bolts can create a sweat if you don't have the leverage. This is a very nice tool for the price.

Rust Repair for the 6.9 - Lets Make it Permanent

Follow along as I take you through the products and procedures I will use to repair the rust on my 6.9. I have been working on rusty old cars since I bought my first Model A Ford when I was 13 years old. I have tried every product imaginable. Very few live up to their claims to make it go away and not come back. Even welding in new metal is not a guarantee that the rust will not come back. You should see some of the dozens of examples where I have seen the weld seams rust from the inside out because they were not properly coated and protected from moisture on the blind side! And NOTHING rusts faster than an oxidized weld seem. I have come to believe that unless you are restoring a valuable collector car, one should stay away from sheet metal weld replacement.

Early 300SD Creme Body Automatic Transmission Vacuum Modulator With Instructions

Fits most 116 1978 to 1980 300SD Be sure to confirm a color match to existing modulator

Item: TRS-116SDVM
$74.50
This is the new factory genuine transmission vacuum modulator valve with adjustment key and cap. Failure of this part can lead to harsh or jerking shifts and in some cases prevent the transmission from shifting into 4th gear. There are other things that can cause problems with poor shifting, so there is no guarantee this new part will fix them. But due to the cost and ease of installation this is a good place to start. Be sure to confirm you existing modulator is the same color before ordering.

How Can I Tell if My Automatic Transmission Needs Replacing?

The following are key signs your transmission may be in trouble. 

  1. Burnt smelling transmission fluid (dark in color)
  2. Fine metallic particles in the bottom of the oil pan
  3. Delay in shifting out of park. More than 1 second to engage in reverse or drive
  4. Won't shift into higher gears or does so reluctantly
  5. Transmission jerks or slips between shifts

But before you let anyone try to convince you to replace it, DO proper diagnose first!  Here are some diagnostic tips and some things you can do to improve performance and extend its useful life:

Gas Engine Bosch C.I.S. Fuel Injector

Fits most gas engines 1977 to 1993 - See List Below

Item: GEG-COMBFI
$27.20
Brand new Bosch Fuel injector for most CIS engines built between 1977 to 1993. Contrary to popular opinion these do not last forever! AND once they reach a certain age they can not just be simply cleaned to restore peak performance. If you engine idles rough, quicks after startup, smokes, and/or delivers poor fuel economy, it may be time to replace the injectors. They need to be spraying a find pattern (mist). Most of the injectors I test on engines with more than 120,000 miles have lousy spray patterns. Take a look at the images below of injectors I recently tested from a 300E.

25 AMP Blue Fuses - 20 PACK

Fits All Mercedes up to 1995

Item: ELT-25ABF20
$5.95

25 amp Fuses, made of brass copper alloy. High quality. Sold in a package of 20.

CLICK HERE to see our fuse kits with Instructions.

16 AMP Red Fuses - 20 PACK

Fits All Mercedes up to 1995

Item: ELT-16ARF20
$5.95

16 amp Fuses, made of brass copper alloy. High quality. Sold in a package of 20.

CLICK HERE to see our fuse kits with Instructions.

8 AMP White Fuses - 20 PACK

Fits All Mercedes up to 1995

Item: ELT-8AWF20
$5.95

8 amp Fuses, made of brass copper alloy. High quality. Sold in a package of 20.

CLICK HERE to see our fuse kits with Instructions.

Timing is Everything!

Timing chains have been used on Mercedes engines since the early 1950's. My 1953 220 has an overhead cam six that is driven by a twin row chain - similar to engines well into the 1990's. Timing chains may be old technology, but they are proven and they work for long periods of time (provided the engine receives proper service).

WARNING: Timing chain failure is the NO. 1 cause of catastrophic engine failure in these old engines. If it lets go the valves will hit the pistons. If it comes off at high speed, the pistons can be damaged and the camshaft can driven right out through the valve cover!

CAUSES: There are a number of reasons for excessive chain stretch / chain failure. 

Making your gas engine run smoother

Don't forget the injector cleaner! This is a very simple and often neglected maintenance service on fuel injected gas engine Mercedes. If we are talking cars over 15 years old - even more so! If you have recently acquired the car I recommend you initially give it a couple very heavy doses of quality injection cleaner (available at auto parts stores- like Chevron or Lucas). Put a full can in half a tank of fuel. Do this twice. Then for regular maintenance add every third tank of gas and mix according to instructions. You won't believe the difference clean fuel injectors will make on the smoothness of your idle, acceleration, and fuel economy!

WHATS WRONG WITH MY MERCEDES? New in 2010!

New in 2010! After years of receiving email and forum requests for tech help, the problems most customers have and the questions they ask start to follow a very predictable pattern. So to better help you find out what is wrong with your Mercedes and what parts you need to fix it we are launching a new WHATS WRONG section on our website. Each category will list the common problems, what steps need to be taken to fix them and links to the parts and instructions needed to tackle the repairs. Where applicable you will be directed to one of Kents kits or manuals for help in diagnosing your problem. We know that isolating the problem can be more frustrating than fixing it!!!

Mercedes Chassis and Engine Number Reference Guide

The following list will reference your Mercedes year and model to a specific chassis and engine number. When ordering parts for any model it is important to know your chassis and engine numbers and to state them when requesting information/pricing. This list covers all models produced for the US market from 1960 to 2002.

Why Wont My Mercedes Engine Crank Over??

These diagnostic instructions apply to both gas and diesel engines. If your engine will not crank over when you turn the key or does so intermittently then check the following in the order listed. Remember to always start with the simple and inexpensive first and then move on to the more complex/expensive. You can not believe how many times people have had their starter motors replaced only to discover it was a bad switch or poor electrical connection!

Installing New Rubber Exhaust Hangers ( Donuts )

Exhaust system rubber hangers usually fail due to age and heat. If you ignore this you may end up dragging the exhaust pipe down the road. First signs of failure are cracks in the rubber (see image). At the first sign of cracking replace them.

Best General Purpose Trim Adhesive

Over the years I have used many different products to try to adhere chrome and trim pieces to body and interior panels. None has performed better for me than E6000. When dry it holds like nothing else. It never dries totally hard so you can always cut it with a sharp razor knife to remove the part in the future. Great for adhering bumper trim and rubber, side mouldings, and interior wood and trim. It does take overnight to dry, so you will need to something strong to hold it in place while drying. Note: For bumper rubber I have even driven the car up against a wall to hold the rubber in place while it dries overnight!

I don't know about you, but I just can not stand loose trim.  Kent Bergsma

Ww offer this superb glue on our website:

E6000 CLEAR General Purpose Trim and Rubber Adhesive

Need to glue rubber seals, dash wood, side trim, bumper rubber, etc - this is the best!

Item: TUL-E6000
$6.95
Over the years I have used many different products to try to adhere chrome and trim pieces to body and interior panels. None has performed better for me than E6000. Silicone glue can't compete. When dry it holds like nothing else. It never dries totally hard so you can always cut it with a sharp razor knife to remove the part in the future. Great for adhering bumper trim and rubber, side mouldings, and interior wood and trim. It does take overnight to dry, so you will need to something strong to hold it in place while drying.