W116, BENZ AID - COMMON QUESTIONS AND ANSWERS

85 300CD intermitent starting cylce

My 1985 300cd started acting up today. Car runs great... however today the Car did not start. I insert the key, turn the key to show glow plug lite on, wait for light to go out and then turn key. the key does not turn ( i mean it will not rotate clockwise anymore). Then i will rotate key back to off, pull key out, cycle the transmission from park to low to neutral several times. Then insert key and try again and sometimes it starts and sometimes it does not. Basically i Keep doing this procedure till it starts. After i start the car i drove the car 40 miles with no problems.

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1980 300D only shift up to 3rd gear

I just bought a 1980 300d with 200k miles. It looks very well taken care off very clean and even the AC works. The problem is it will only shift the first 3 gears and will not do the last. I've been reading about checking the linkages for the Bowden cable to the transmission and throttle linkage to the injection pump,and vacuum hoses but how exactly do I calibrate or adjust the linkages? They look like they have threads to adjust but where is the right position? How is it adjusted clockwise or counter...Thank you.

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86 300 sdl's tranny has problems...

At any altitude above 3000 feet my car's transmission shifts roughly, sometimes refuses to get out of second and when it does, will not go into fourth. I discovered this yesterday while on a trip up to Lake Tahoe- did not make for a pleasant experience as one might imagine. Is there a Barometric switch anywhere in the system that might have gone erk, or is there some other problem that might be the culprit? The Trans shifts normally here in the valley, if that's a help.

1986 300 sdl,"RennPanzer", 284K miles

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1978 300D WVO Cold Startup / Ignition Setup

I just bought my first Mercedes and the previous owner bought and installed the STC 1000. I'm finally filtering WVO and ready to fill it up and was looking over all the documentation/instructions he got from you guys and one thing was a bit
disconcerting ... it says (paraphrasing):

"turn the key to the accessory position before the glow plugs turn on to let the vegetable oil heat up for a certain amount of time depending on temperature and then turning it on to let the glow plugs warm up before starting."

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'82 240D Service/Repair Manuals

I just bought a 1982 240D and am struggling with finding a good repair manual. I don't like the CD-ROM manuals that you can find at manualsunlimited.com b/c I like to have the physical manual in hand when I'm doing a repair. I also find the Chilton's manual to be way to general and not very accurate for my '82 240D. I see that mercedessource has a bunch of manuals for sale, that cover a wide variety of 240D related topics. But I don't see one or even two that combined are a comprehensive engine and body repair guide. Can anyone recommend a good service manual (Mercedes Factory manual in print?) or manuals that would cover most major maintenance and repairs? First up for me right now is glow plugs, valve cover gasket, vacuum pump gasket and brake master cylinder.

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lpg convertions

Has anyone played with lpg or natural gas conversions on the fuel injected engines? these gas cars could use a little help in the mpg dept.
Being naturally fuel injected should make the conversion simpler. But the danger of blowing up a perfectly good engine has its drawbacks.
Back in the 80's it was a fairly common conversion, but I haven't heard much about it lately.
Now you hear PikensPlanCNG.
Sounds promising, but is it practical?

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'81 300SD Turbo Diesel - Trans slow in engaging reverse.

I have an '81, 300SD, that sat in a field for 2 years due to leaking engine oil cooler lines. Replaced lines, checked all fluids, started and ran, and then took it for first test drive. Noticed it was slow going into reverse. Have zero (0) power to power-brake booster. Figured vacuum pump needs to be either replaced or rebuilt. As I checked the transmission fluid, with the engine running and the transmission in park, when I checked the fluid it seems to be over-full. Previous owner was adding Dextron/Mercon trans fluid. As I put it into reverse it is taking longer and longer each time for the reverse to engage. Are the above my problems, ie: vacuum, wrong trans fluid, improper checking technique, or is the transmission going south?

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my 83 engine is different then my 85

I have an 85 300 CD turbo and the original engine was blown, I got a beautiful 83 engine, have it up and running, but the old engine had a 3 wire lead on the injection pump and a 3 wire lead and switch on top of the valve cover. The 83 engine has a vacuum switch on the valve cover and no electrical lead on the pump. The transmission shifts hard and I assume it is these differences that are causing this can anyone help me with?

thanks,
Phil

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