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Steering Idler Arm Bushing Replacement Instructions By Kent Bergsma - Download
This is a very common wear problem on most older Mercedes. The steering idler arm bushings are made out of rubber and when they wear your steering will get sloppy and you may hear squeaking noises when you turn the steering wheel.
Diesel Valve Adjustment Procedures - PDF Download
To read or download in a 2-up format. Kent will walk you through the steps of adjusting the valve clearances on your older 190D, 200D, 220D, 240D, 300D, 300CD, 300TD, and 300SD. This procedure should be done every 12,000 miles. Two special wrenches are required.
Do-It-Yourself Permanent Rust Repair Without Welding by Kent Bergsma
For repairing non-structural areas only with Miracle Paint and fiberglass.
Diesel Engine Advanced Fault Diagnostic Download Manual
Have you ever wished you could get your hands on a manual that would answer all your diesel complaint questions?
Garret AiResearch T3 Turbocharger Removal and Overhaul Procedures
When you download this from your "account" at Mercedessource.com you can print it on standard 8 1/2 x 11 paper, or you can view it from any computer if you are logged in at Mercedessource.
1972 to 1993 Automatic Transmission Removal and Replacement Guide - PDF Download
1976 to 1993 CIS Fuel Injection Trouble Shooting Guide
Kent shares with you 3 key steps that you should consider doing to get your old fuel injected 6 and 8 cylinder engines running properly. These include:
Preventing Catastrophic V8 Engine Failure .pdf Download - by Kent Bergsma
PDF DOWNLOAD FINALLY AVAILABLE of our popular 'Preventing Catastrophic V8 Engine Failure' Manual!!
Applies to the following chassis: 111, 108, 109, 107, 116, and 126. Includes 3.5, 4.5, 350, 380, 450, 500, 420, and 560 V8 engines from 1970 to 1991.
MBZ Brake Systems Complete Repair Manual - PDF Download
This manual is a complete guide for all brake component replacement for all 1965-1995 Mercedes Benz cars. It will help you identify common signs of trouble, inspecting brake components, and replacing major brake components - a necessity for any DIY brake job on your Mercedes Benz!
Replacing a Mercedes Rubber Trunk Seal by Kent Bergsma - Download
Indications that your seal needs replacing are tears in the lip and no resistance when you close your trunk. If you trunk snaps shut too easily it means the seal has collapsed and is no longer sealing properly.
Diesel Purge Injection System Cleaner Instructions by Kent Bergsma - Download
Instructions to complete a diesel system purge. Does not include instructions on changing the filter
Brake Bleeding Equipment and Procedures by Kent Bergsma - Download
This 12 page instructional downloadable booklet by Kent Bergsma covers brake bleeding equipment and procedures for all model Mercedes from the mid 1950s to the mid 1990s. This covers chassis Ponton 110 111 112 113 108 109 114 115 116 107 116 123 126 201 and 124.
Ignition Steering Lock Removal and Replacement Manual by Kent Bergsma - Download
For all 108 109 114 115 107 116 123 126 201 and 124 Chassis 1968 to 1995 including those models that have a special cable installed to keep the transmission locked until the key was turned.
Rear Subframe Rubber Mount Replacement Instructions by Kent Bergsma - Download
These are the instructions that are included free with all of our Rear Subframe Mount Replacement kits. If you are interersted in seeing what this job entails, or you have the parts already, then these downloadable instructions are great.
Pre-Glow Systems Tips, Quick Tests and Upgrades - All Diesels 1960 to 1993 Download
During his years of working on diesel engines, Kent has learned a few things about glow plugs. Some he learned the easy way and others he learned by “pain and suffering.” If misunderstood or improperly maintained, glow plugs can be the “achilles heal” of a diesel.
Pre-Glow Parallel Systems Testing 1978 to 1993 by Kent Bergsma - Download
This book explains how a parallel pre-glow system works and how to properly test it using inexpensive electrical testing equipment. If your PENCIL style glow plugs are not working properly, you need to find the cause BEFORE you start buying parts.
1973 to 1980 Vacuum Door Lock Actuator Rubber Diaphragm Replacement Instructions by Kent Bergsma - Download
These five page step-by-step illustrated instructions will walk you through the correct procedure of removing your old worn and cracked door lock rubber diaphragms from the actuator housing and replacing them with new ones. These are procedural instructions only.
123 and 126 Chassis Lower Outer Window Seal Replacement Instructions by Kent Bergsma - Download
These seals are not only cosmetic but they also provide a seal to minimize the amount of rain water getting down inside the doors on an older Mercedes.
Instructions for Reinforcing Plastic Upper Neck on Behr Radiators by Kent Bergsma - Download
These instructions are part of our radiator neck reinforcement kit and a printed copy is included free with the purchase of that kit (see related products below).
Why Does My Diesel Engine Run So Badly? by Kent Bergsma - Download
Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s.
Diesel Engine Compression Test Guide by Kent Bergsma - Download
A diesel compression test is an extremely important engine diagnostic procedure. It should be done on any diesel you are planning to purchase. More than any other test, it can tell you if you are purchasing a healthy engine.
Diesel Injector Cleaning, Overhaul and Testing Procedures Manual By Kent Bergsma - Download
33 page digital PDF manual. Applies to all 110 115 116 123 126 201 124 140 diesels from 1961 to 1994. From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this.
Flexible Brake Hose Replacement Instructions by Kent Bergsma - Download
5 page digital PDF Instructions include multiple pictures to assist you in completing the job. Clear and detailed with tips and tricks from Kent Bergsma's years of experience.
We also highly recomend the Ultimate Flexible Brake Hose tool to complete the job. Look below to view.
Front Seat Repair Manual by Kent Bergsma - Download
Is your drivers seat starting to sag more than it use to? Are you finding it is just not comfortable any more on long trips? Maybe it tips to one side and you are constantly trying to compensate your weight to the other side.
Emergency Brake Repair and Adjustment Manual by Kent Bergsma - Download
Older Mercedes have a very effective emergency brake design which was virtually the same on all models from the late 1960s right up through the early 1990s. The actuating mechanisms are all mechanical and are controlled by a Y cable under the car.
3/2 Vacuum Valve Inspection, Testing and Repair By Kent Bergsma - Download
Until now there has been no practical information for the DIYer to know how to test and replace their own vacuum 3/2 valve assemblies.
Downloadable PDF is 10 pages and includes step by step instructions and detailed photos to help you complete this job.
Instrument Cluster Removal and Component Replacement By Kent Bergsma - Download
For all 108, 109, 114, 115, 107, 116, 123, 126, 201, and 124 chassis from 1965 to 1995. I wrote this repair guide to show you how to properly remove your instrument cluster and replace worn or failing components. (NOTE: This is not a detailed manual on how to repair the components.
107 116 Dash Light Replacement Instructions By Kent Bergsma - Download
Instructions to walk you through removing the instrument cluster with the special tool and bulb replacement. PDF download is 2 pages and contains detailed pictures.
617 Turbo Diesel V-Belt Replacement and Accessory Inspection Manual By Kent Bergsma - Download
Changing the V-belts on your older 5 cylinder turbo diesel engine can be a pain. If you have not done it before it can be a REAL pain that leaves you confused and frustrated. In some cases it is possible to damage or break critical adjusting mechanisms if not done properly.
Fuse Box Upgrade Instructions By Kent Bergsma - Download
Have you been having electrical problems in your older Mercedes? Maybe you have taken the fuse box cover off and wiggled a few fuses and it has solved the problem for a while. You probably noticed corrosion on the tips of the old aluminum fuses.
Diesel Flexible Fuel Line Replacement Instructions By Kent Bergsma - Download
The original fuel lines on most late 70s and early 80s Mercedes Diesels were braided line and with age they do rot and develop slow leaks.
Exhaust Hanger Shock Mount Repair Kit Instructions By Kent Bergsma - Download
The digital PDF instructions will walk you through the install and detailed photos will visually assist you step by step. PDF is 4 pages long.
Diesel Pencil Glow Plug Reamer Instructions By Kent Bergsma - Download
Digital PDF instructions for cleaning your pencil glow plug chambers. 5 pages of step by step instructions with detailed pictures to visually assist you in completing the job.
Diesel Glow Plug Replacement 1960 to 1985 By Kent Bergsma - Download
Applies to 190D, 200D, 220D, 240D, 300D, 300CD, 300TD and 300SD (Not for 1984 to 1985 190D) Downloadable PDF eBook 3 explains how to properly remove and replace the glow plugs in the early diesel engines up to 1985.
Diesel Oil Cooler Hose Replacement Instructions By Kent Bergsma - Download
If you have a W116 or W126 300SD or a turbo 1981 to 1985 5 cylinder W123 Diesel you must pay attention to your oil cooler hoses. If one of these hoses fail you will destroy the engine unless you are in the habit of looking at your oil pressure gauge every 5 minutes while driving.
Diesel Engine Fluid Leak Diagnostic Guide - Download
In a perfect world your diesel would not leak a drop of fluid. Unfortunately, with the age of your vehicle, it may not be economically possible to eliminate every leak. Sometimes you may just have to live with some leaks.
Introduction to Permanent Rust Repair by Kent Bergsma - Download
This instruction booklet is meant to be an introduction to simple rust repairs. I have also written a manual that goes into more advanced repairs using Miracle Paint to replace larger rotted sections of sheet metal.
123 116 Heater Motor Repair By Kent Bergsma - Download
For most 123 chassis cars made from 1977 to 1985 and all 116 chassis sedans built from 1973 to 1980 with the Behr Heater motor. This repair guide will take you through the process of how to properly remove your heater blower motor and replace the motors two brushes.