Diesel Engine Specific Aid

1985 300TD - Mysterious Intermittent Starting Problem

9 times out of 10 my car starts immediately no problem. 1 time out of 10 there is a click and then nothing. After several attempts I can get the car started and then everything is OK for a couple more days...

Here's the mystery. I had my shop check the solenoid (OK) and replace the ignition switch using the kit sold on this site. Everything was fine for a couple of days, then the same problem occurred. We can almost live with the problem but I'm concerned that one day we won't be able to start it at all.

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Diesel Injector Seat Cleaning

1976 W115 300D
Do you recommend a specific tool, chemical, or (wire?) brush etc to clean the metal seat where the Diesel injector crush washers mount onto/in the prechamber? There is apparently a thin "film"/spots of thin carbon? very hard carbon in this area that seems to be very hard to completly remove, when attempted to clean this area. Some of this thin film of carbon? appears to remain after wire brushing with a small wire brush. I am looking for the proper tool , chemical and or procedure for cleaning this area.

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1980 300D "passing" gear and faint whistle when turning right

If I push on the accelerator with only modest pressure (especially when the car is cold), it often jumps into what I assume is a "passing" gear. I've dealt with the problem by just being cautious with the accelarator - often, I just let up on the gas when I hear it jump into "passing" mode, but I was wondering if there's a repair I can try.

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85 300D Vacuum Shutoff Problem

n/a123 1985 300D Turbow
Tested diesel shuoff valve as per instructions
Pumped up vacuum to 10, but was unable to shutoff engine and the vacuum dropped off rapidly. I did this three times with same results. Removed valve and inspected. It didn't appear to be leaking any oil.
Tested valve and it closed at 5 and held vacuum. Tested three times with same results. Pumped up to 10 and it held all night with no loss of vacuum.

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