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$8.95

Why Does My Diesel Engine Run So Badly? by Kent Bergsma - Download

Diagnosing poor power, horrible fuel economy, rough running and excess exhaust smoke

Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s.

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$10.95

Diesel Injector Cleaning, Overhaul and Testing Procedures Manual By Kent Bergsma - Download

PDF download version of Kent's complete written manual on overhauling diesel fuel injectors

33 page digital PDF manual. Applies to all 110 115 116 123 126 201 124 140 diesels from 1961 to 1994. From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this.

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$3.95

Flexible Brake Hose Replacement Instructions by Kent Bergsma - Download

Applicable to almost all models from the late 1960's to the mid 1990's

5 page digital PDF Instructions include multiple pictures to assist you in completing the job. Clear and detailed with tips and tricks from Kent Bergsma's years of experience. 

We also highly recomend the Ultimate Flexible Brake Hose tool to complete the job. Look below to view.

PDF
$9.95

Front Seat Repair Manual by Kent Bergsma - Download

Fits all chassis: 107, 114, 115, 116, 123, 126, 201 and 124

Is your drivers seat starting to sag more than it use to? Are you finding it is just not comfortable any more on long trips? Maybe it tips to one side and you are constantly trying to compensate your weight to the other side.

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$9.95

Emergency Brake Repair and Adjustment Manual by Kent Bergsma - Download

ALL Mercedes CHASSIS 111 113 108 109 114 115 107 116 123 126 201 124 129 140 from 1968 to 1995

Older Mercedes have a very effective emergency brake design which was virtually the same on all models from the late 1960s right up through the early 1990s. The actuating mechanisms are all mechanical and are controlled by a Y cable under the car.

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$8.95

3/2 Vacuum Valve Inspection, Testing and Repair By Kent Bergsma - Download

All 240D 300D 300CD 300TD 300SD 1980 to 1984

Until now there has been no practical information for the DIYer to know how to test and replace their own vacuum 3/2 valve assemblies. 

Downloadable PDF is 10 pages and includes step by step instructions and detailed photos to help you complete this job.

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$8.95

Instrument Cluster Removal and Component Replacement By Kent Bergsma - Download

For all 108, 109, 114, 115, 107, 116, 123, 126, 201, and 124 chassis from 1965 to 1995

For all 108, 109, 114, 115, 107, 116, 123, 126, 201, and 124 chassis from 1965 to 1995. I wrote this repair guide to show you how to properly remove your instrument cluster and replace worn or failing components. (NOTE: This is not a detailed manual on how to repair the components.

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$6.95

617 Turbo Diesel V-Belt Replacement and Accessory Inspection Manual By Kent Bergsma - Download

Not as easy as you might think, but definitely a job you can do yourself if you know how.

Changing the V-belts on your older 5 cylinder turbo diesel engine can be a pain. If you have not done it before it can be a REAL pain that leaves you confused and frustrated. In some cases it is possible to damage or break critical adjusting mechanisms if not done properly.

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$2.95

Fuse Box Upgrade Instructions By Kent Bergsma - Download

 Have you been having electrical problems in your older Mercedes? Maybe you have taken the fuse box cover off and wiggled a few fuses and it has solved the problem for a while. You probably noticed corrosion on the tips of the old aluminum fuses.

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$8.95

Diesel Oil Cooler Hose Replacement Instructions By Kent Bergsma - Download

Read and decide if this is a job you want to tackle yourself.

If you have a W116 or W126 300SD or a turbo 1981 to 1985 5 cylinder W123 Diesel you must pay attention to your oil cooler hoses. If one of these hoses fail you will destroy the engine unless you are in the habit of looking at your oil pressure gauge every 5 minutes while driving.

PDF
$8.95

Diesel Engine Fluid Leak Diagnostic Guide - Download

Covers finding the sources of your leaks - NOT how to repair them.

In a perfect world your diesel would not leak a drop of fluid. Unfortunately, with the age of your vehicle, it may not be economically possible to eliminate every leak. Sometimes you may just have to live with some leaks.

PDF
$3.95

Introduction to Permanent Rust Repair by Kent Bergsma - Download

Repair guide for all models

This instruction booklet is meant to be an introduction to simple rust repairs. I have also written a manual that goes into more advanced repairs using Miracle Paint to replace larger rotted sections of sheet metal.

PDF
$9.95

123 116 Heater Motor Repair By Kent Bergsma - Download

How to replace the brushes on most 123 and 116 Model years 1973-1985

For most 123 chassis cars made from 1977 to 1985 and all 116 chassis sedans built from 1973 to 1980 with the Behr Heater motor. This repair guide will take you through the process of how to properly remove your heater blower motor and replace the motors two brushes.

$12.75

Very High Temp Engine Sealing Compound

Elring Dirko brand Permanently Elastic; 85g Tube - Rated to 600 F

Dirko sealing compound is permanently elastic, cold vulcanizing, silicone-rubber based. Can be used for connecting joints, cylinder head, crankcase, oil sump, timing case, thermostat, water pump, transmission, axles, differential, radiator, chassis.

$7.95

Maintenance Clear RTV Silicone by Permatex

General-purpose, clear RTV indoor/outdoor sealant. Seals, bonds, repairs, mends and secures glass, metal, plastics, fabric, vinyl, weather stripping and vinyl tops. Protects and repairs electrical wiring. May be applied to horizontal or vertical surfaces. Waterproof and flexible.

$16.50

Brake Lubricant

Stop Pad Squeal

Sil-Glyde is a silicone based brake lubricant recommended for the entire brake assembly and is compatible with rubber. It is moisture-proof and heat resistant to +600 degrees F, which means it won't burn-off like other brake noise products.

$9.95

Loctite Hi-Tack Stick

Gasket Dressing; Holds Gaskets in Place; 19g Stick

Unique wax like stick works like Loctite Hi-Tack liquid but without the mess. It is low odor and solvent free. Sets quickly to a very tacky film and seals and holds the heaviest gaskets in place. Resists gasoline, oil and common shop fluids.

$8.55

Loctite Locweld Bonding Compound

Cold Weld; 2 Part Adhesive/Filler; 2-1oz Tubes

Cold Weld sets up in 15 minutes and has a test proven strength greater than 3000 psi after 16 hours. Resistant to most shop fluids including: water, diesel, fuel, gasoline, antifreeze, hydraulic fluids, motor oil, and transmission fluids. Can be drilled, filed, sanded, machined and painted.

$24.95
Currently out of stock.

Battery Tender (Trickle Charger) Installation Kit

NO LONGER AVAILABLE. Please see related products below for our premium upgrade of this charger kit.

This is a must-have if you have a prized Benz or any car you don't drive often!! If you let any of your cars sit for long periods ( generally over 30 days) without driving them, you can ruin your battery, especially if you let it go completely dead.

$14.95

115 116 123 126 201 124 Diesel HEAVY DUTY Rubber Exhaust Hangers x 4

NEW DESIGN - Best exhaust hangers for rattle prevention - and they stay on!

Fits all DIESEL ENGINE exhaust systems for 115, 116, 123, 126, 124 and 201 chassis from 1968 to 1995. If you are looking for a more robust exhaust hanger this is it! It is a stronger and more secure exhaust hanger than the standard round rubber type.

$12.50

Early Steering Box Adjusting Stud Replacement Locknut

Fits most models 1969 to 1995 -

This is not a normal nut. On the face it has a special hard plastic nylon seal. When this seal deteriorates you may see evidence of power steering fluid seeping out of the bottom the the adjustment locknut (located on the top of the steering box).

$17.95

116 123 Turbo Alternator belts - Set of (2)

Fits turbo diesel 1978 to 1980 300SD and 1981 to 1985 300DT, 300CDT, 300TDT (Turbo Models Only)

Brand new set of (2) Contitech Alternator Belts. Fits models listed above.

$24.50
Currently out of stock.

Click-Stop 3/8 Inch Drive Long-Handle Torque Wrench and Case

Perfect size for torquing spark plugs and other important engine components.

This is a very handy smaller torque wrench to have in your toolbox. Perfect for spark plugs. It will do fuel injectors but is not quite big enough to torque wheel lug bolts. Range is 5 to 80-foot pounds. The case will be black rather than red.

$3.99

Maintenance-Handy Pick Tool Set

Small enough to get into tight places - i.e. brake clips and heat shields

Nice set of pick tools with plastic handles. They have strong steel tips which allow for more prying and twisting with less tendency to bend the tips as you would with dental pick tools. Note: Quarter is not included! Shown for size reference only

$29.50

Engine Crank Rotation Adjustable Length 1/2 Inch Drive Ratchet Wrench

Rotate Engines on 220D 240D 300D 300CD 300TD 300SD 300SDL and all V8's from 1970 to 1991 - Extends to 18 inches long!

This is Kents new favorite ratchet wrench for turning engines over during service and repair. There are a number of maintenance procedures that require you rotate the engine over by hand.

$16.75

Axle Shaft Seal

Final drive seal (45 x 65 x 11mm)

Fits Mercedes Benz:

$2.75

Service 10 mm Head Size Locking Nuts ( Set of 10 )

Common size on all Mercedes

Replace those nuts that keep loosening up with nylock metric nuts that just won't come off. Inside the door panel on the window regulators. Around the engine compartment. Air filter housing nuts. etc. etc.

$45.80

Early Diesel Pre Chamber Removal Threaded Tool (up through 1987 models only)

A slide hammer is required. A collar nut tool is required. See the full explanation below

If you already have or are willing to buy a 5 pound slide hammer this special threaded fitting will allow you to PULL the pre-chamber from the cylinder head once you have removed the collar nut and the glow plug ( a collar nut removal tool is required look below to learn more).

$18.95

617 Diesel Flywheel Flex Plate Hold Down Ring - USED

For OM 617 non turbo and turbo in 1977 to 1985 300D 300CD 300TD and 300SD

Good used ring for flywheel bolts as shown. These often get damaged with you have to cut one of your flywheel bolt heads off.

$675.00

1977 to 1981 ACC II Climate Control Servo Replacement - Modern Electronic Upgrade

Written instructions are included. Extra on-demand videos to help you understand the ORIGINAL are included at no extra charge ($25 value).

For US Models 116, 107, and 123 from 1977 to 1981 with Automatic Climate Control (Vertical Push Button Panel). New for 2023. Easy installation and excellent temperature regulation!

$22.75

Fluid Maintenance - Radiator and Fuel Hose HD Pinch off Pliers

A must when changing rear mount fuel filters and pumps. Best tool for secure clamp-off in tight locations. Works on fuel hose, coolant hose and even big radiator hose.

I have used a lot of different clamping tools over the years to prevent fluids from leaking out when removing coolant, fuel, or brake fluid hoses. Most work ok. Some are hard to use in tight places.  Many do not stop every last drip from coming out of the hose.

$6.95

O-ring Removal Fine Point Pick Tool Set

Best set Kent has found to remove orings in hard to get to locations

This set of 5 pick tools have very thin and sharp points. Best set Kent has found to remove orings in hard to get to locations. The variety of angles available allows you to get into almost anywhere to remove and o-ring, sealing ring or other small part.

$59.50

617 Diesel Garrett T3 Turbocharger Custom Overhaul Tool Set

For all 5 cylinder turbo 300SD 300D 300CD and 300TD 1978 to 1985 (NO instructions included)

This set of special tools is designed to help speed the removal and ease the overhaul of a Garrett T-3 turbocharger on a 617 turbo diesel engine.

$28.95

1/2 Inch Drive Clicker Torque Wrench 20 - 150 Ft. Lbs.

A must have for any DIYer. Especially diesel fuel injectors and wheel bolts!!!

If you are going to work on your diesel fuel injectors, you are going to need a torque wrench. If you are going to tighten your alloy wheel lug bolts properly, you should use a torque wrench. In fact, if you do your own work, you should have a 1/2-inch clicker torque wrench in your toolbox.

$23.95

Diesel Injector Removal Socket and Pick with Instructions

Finally we can offer a strong and very deep socket that will work on all Bosch Diesel Injectors from the late 1950's to 1994

Works on 110, 115, 116, 123, 201, 126 and 124 diesel engines 200D 220D 240D 300D 300CD 300TD 300SD 190D 300SDL. We have found that over half of the deep sockets we test will not go over some of the longer injectors.

$9.25

Crank Pulley Removal Heavy Duty Hex 6 mm Socket

Fits 6 bolts on front crank pulley set on 240D 300D 300CD 300TD 300SD 1974 to 1985

Maintenance Alert: We have had lots of reports of these bolts loosening up! They WILL shear off if not caught early enough. When that happens the pulley will fall off. At high speed this can lead to engine overhead and even a damaged radiator.

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