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$48.00

OM616 and OM617 Diesel Engine HIGH Pressure Injection Pump Timing Kit

Comes with HOUR LONG VIDEO instructions. Requires pressure tank for accurate and consistent results.

Kent's procedure uses the factory recommended "drip tube method" but with a "twist." He has devised a way to get accurate and consistant IP timing results while trying to get the drip tube to drip at one drip per second exactly when it should!

$22.75

Diesel Fuel Injector Return Fuel Hose AND Brake Pad Service Tool

Easy way to remove and reinstall that hard to reach small injector fuel return hose and vacuum hose - AND works on brake pads too!!!

While working on the fuel injectors of a 240D this week, Kent finally decided he had had enough. After 20 years of fighting those fuel injector return hoses he decided he just had to come up with a tool to make the job easier. 2 hours later the tool was designed and the prototype made.

$29.95

Early 4 and 5 Cylinder Diesel Fuel Injector Hose and Injector Washer Kit

For fuel injector service on 220D 240D 300D 300CD 300TD and 300SD 1970 to 1985

Any time you are removing and replacing your fuel injectors you will need to change the return hose and the heat shield crush washers. If you don’t, you will have leaking hoses and possible compression leaks at the injector nozzles.

$65.00
Currently out of stock.

W115 W123 240D Fuel Injector Hard Line Set

Fits 1974 to 1983 240D

Excellent used set of fuel injector hard lines as shown. The fourth injector line was removed and the clamps were lost. You can use you other clamps or we sell the clamps separately. Some bending of the lines is usually always required when installing and that is ok.

On Demand Video
$12.99

CIS Gas Fuel Injector Removal, Cleaning and Testing - On Demand Video Manual

How to know for sure how well your gas fuel injectors are performing (1976 to 1993 CIS ONLY)

If you think CIS fuel injectors can just be ignored, think again. Sure, your gas engine will continue to start and run “ok”, but you may find that it is not producing the power it once did nor the fuel mileage it once delivered.

On Demand Video
Bleeding a Mercedes Diesel - On Demand Video
$2.99

Bleeding the Air Out of a Diesel Engine Fuel System - On Demand Video

Needed when changing filters, injectors, fuel lines or heaven forbid - running out of fuel

If you are new to older Mercedes diesels and have not worked on them before, this is one of the first things you want to learn. Especially if you ever run out of fuel. Without knowing how to do this you will never get the engine started again!

$179.50

Diesel Fuel Injector Balance Pressure Tester - Yes, You Can Do It Yourself!

New in 2018 - Improved design with more precise components - with a complete step-by-step written instruction manual

For all MBZ diesel engines 1950 to 1993. These are built at the Mercedessource shop to control quality and production demands. Each one is tested here in our shop before shipping.

$340.00
Currently out of stock.

5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit

Now you can do it the "Dutch Method" - Do it right yourself and save $$$. Tester designed by a Dutchman. For 300D 300CD 300TD 300SD 1975 to 1985

If you have been reluctant to overhaul your worn our diesel fuel injectors because the job is too difficult or too costly then think again!

$37.95

116 123 126 Chassis Fuel Tank Outlet Screen Removal Socket

WORKDS ON FUEL TANK SENDING UNITS TOO! Machined short for easier access and a sharper edge for better grip

FITS all 116 123 Diesel and Gasoline,  and 126 chassis from 1977 to 1985. Finally a socket to remove your fuel tank screen that really works. Most correct size sockets tend to be SO BIG that they require 3/4 inch drive ratchets and extensions to use them. Who has those in their tool box??

$11.25

1977 to 1985 Diesel Fuel Filter Removal Tool - USA Made

22mm long wrench with tight fitting head makes removal and install a breeze

When removing the main fuel filter you need a wrench that is usually not included in most tool sets. Ours is high quality made in the USA and will easily remove the filter bolt without rounding off the corners. Works on W116 and W126 300SD and W123 240D, 300D, 300CD, and 300TD. 

$650.00

1980 to 1984 OM 617 Turbo Diesel Injection Pump w/ Extras - 130,000 miles

Rare find with this low mileage - see description for extras included - for turbo 300SD 300D 300CD 300TD except 85 and California 84 and 85 models.

Exceptional injection pump as shown. Will include the injection pump, lift pump, all hard plastic fuel lines, complete main fuel filter assembly and good working vacuum shut off valve on the back of the pump.  Please note does not include the metal fuel lines going to the injectors.

Sale
$158.50

5 Cylinder 617 Bosch Diesel Fuel Injector Nozzles w/ Heat Shields

VERY LIMITED INVENTORY!!!

Fits the following: All 5 cylinder diesel engines from 1975 to 1985. For 300D 300TD 300CD 300SD,  PDF instructions included. This is the critical inside wear part of the injector that delivers the fuel spray into the cylinder. These are direct replacement new fuel injector nozzles from Bosch.

$7.85

19mm USA Locking Capable Crowfoot Wrench

Best wrench to use when installing or removing our diesel Monark hand primer pump

This is the best tool to use when installing or removing the Monark hand primer pump. PLEASE NOTE. This is 19mm and will NOT work on the Bosch hand primer pump or other style pumps (most others are 17 mm).

$89.50
Currently out of stock.

Diesel OM 616 and OM 617 NEW Injection Pump Fuel Return Check Valve

Fits 4 and 5 cylinder diesels from 1977 to 1985 240D 300D 300CD 300TD and 300SD

This is a brand new Genuine Mercedes check valve for the fuel injection pump on 4 and 5 cylinder diesels 1977 to 1985. This valve is mounted on inside of pump in the fuel line going to the filter.

On Demand Video
$14.99

Early Gas Engine Fuel Injector Back Flush Cleaning Instructions - On Demand Video

Video is free with purchase our DIY backlash cleaning kit - works on mechanical gas injectors from the late 50's to early 90's

This 24 minute on demand training video comes with our injector back flush cleaning kit. You can purchase this video separately, but please keep in mind you will not have any of the tools or supplies to complete this procedure yourself.

$24.75

Early Gas Engine Fuel Injector Back Flush Cleaning Kit

Works on Bosch MFI and CIS mechanical fuel injectors from the late 1950's to early 1990's. Will NOT work on electrically operated fuel injectors.

With these old gas fuel injectors, sometimes you just have to "back flush" the insides to restore them to peak performance. There is no guarantee that back flush cleaning will restore every old gasoline mechanical fuel injector. Some are just plain worn out.

$225.00

SVO WVO Auxiliary Fuel Tank - Trunk Mount for W123 Chassis

Designed for 1977 to 1985 123 240D, 300D or 300CD

This fuel tank was installed in a W123 240D and used to hold waste cooking oil for fuel.  It was used approximately 5 years before removal. It has a built in coolant based heater that can warm to vegetalbe oil from engine coolant.

$19.95

OM616 OM617 Injection Pump Check Valve Overhaul Kit

Specific for 220D 240D 300D 300CD 300TD and 300SD 1972 to 1985

This is something many owner's and mechanics miss. That little check valve on the side of the injection pump can cause a lot of starting problems on the older diesels.

On Demand Video
$6.99

OM617 Turbo Diesel Engine ALDA Fuel Mixture Adjustment - On Demand Video

Learn how to properly adjust the injection pump fuel mixture on the 1978 to 1985 5 cylinder turbo diesels

Want to get more power our of your 5 cylinder OM617 turbo diesel? Maybe you will like to reduce the dark smoke coming out the tail pipe during heavy acceleration?

Total Run Time: 8:01

 

$22.50
Currently out of stock.

Early Diesel OM61x Fuel Injector Hard Line Special Wrench

17mm wrench custom modified by Kent to remove pain and frustration when removing your injector hard lines

Here is a wrench I should have made 15+ years ago. I can not believe how much time and frustration I would have saved over the years working on all those 100's of Mercedes diesel engines if I would have done it!

$18.95

Fuel Injector Testing Fuel Containment and Fume Exhaust Bottle

Works on diesel and gas mechanical fuel injectors from the 50's to the early 90's - SAVE YOUR HEALTH!

This clear 16 oz. bottle and hose is the safest way to test of clean your older gas and diesel injectors by not having to breathe the harmful fumes produced by the fine mist spray. NOTE: This only works for mechanical fuel injectors. It is not intended for electrically operated fuel injectors.

$36.95

OM616 and OM617 Diesel Engine FLOW Pressure Injection Pump Timing Kit

Comes with Kent's detailed instructions on using the hand pump "low pressure" method.

The FLOW or low pressure method of checking and adjusting injection pump timing does not require a separate pressure tank. With this method you use the hand primer pump to pump up pressure in the injection pump to get fuel to flow out of the half round drip tube included in this kit.

$12.75

1977 to 1985 Diesel Injection Banjo Fitting Sealing Ring Replacement Kit

Total of 14 aluminum sealing rings for fuel injection system fuel hoses

If you have had to remove any of the banjo bolts you can see that those sealing rings are getting quite old... when you see scoring in the ring the ring appears to be crushed, they should be replaced to prevent leaks and to prevent air from getting into the fuel lines.

$62.95

Best Grabbing and Clamping Hand Tool Set in The World - Kent’s Collection

3 super custom tools that you will not find anywhere else in the world. All designed by Kent Bergsma

This is a collection of SPECIAL tools Kent has put together to help you grab, twist, and pull on things in and around your Mercedes.  He makes each one of these tools right here in his shop.

$119.50

Mercedes 61x Diesel Injection Pump Timing and Brake Bleeding - Kent's Collection

A collection of most of the products you will need to successfully DIY your diesel injection pump timing

Kent put together the three most important products you will need to use his pressurized method of setting the critical timing on your diesel engine injection pump. This is often negelected and when corrected can lead to faster starts, better fuel economy and less engine smoke.

On Demand Video
$18.99

OM616 and OM617 Diesel Injection Pump Timing HIGH Pressure Method - On Demand Video

Using a method that really works - step-by-step instructions with detailed explanations of all tools and supplies needed

This one hour long on demand video is included free with the purchase of Kent's OM61x injection pump timing kit. The method he teaches uses his own kit, his custom built pressure tank, and his special IP snake wrench.

$19.95

IP Snake Wrench - For Adjusting / Removing OM 61x Injection Pump

CUSTOM MADE Long 13 mm combination wrench bent in the craziest design you have ever see - YES it can REALLY save the day!

Another wrench designed by Kent Bergsma and born out of frustration. This could be the weirdest wrench anywhere in the world! While shooting a video on adjusting the injection pump timing on an older Mercedes diesel Kent ran into a big problem.

$39.50

Diesel Purge and Fuel Emergency 2 Liter Fuel Tank

Can be quickly mounted in engine compartment to get home when fuel related problems occur on the road - great for purging

This unique tank not only functions as an emergency fuel tank, but it can also serve to help troubleshoot diesel engine performance problems as well as complete a clean and efficient diesel purge.

PDF
$10.95

Diesel Injector Cleaning, Overhaul and Testing Procedures Manual By Kent Bergsma - Download

PDF download version of Kent's complete written manual on overhauling diesel fuel injectors

33 page digital PDF manual. Applies to all 110 115 116 123 126 201 124 140 diesels from 1961 to 1994. From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this.

PDF
$3.95

Biodiesel Flexible Fuel Line Replacement Instructions By Kent Bergsma - Download

Instructions specific for 123 & 126 chassis. General for all other chassis.

Installation instructions specific for 123 / 126 chassis only - general for other chassis. Details included on how to make your own fuel tank outlet hose and fitting with materials supplied in the Flexible Fuel Line Replacement kit.

$79.95

Diesel Fuel Filter Electric Heater w/Electrical Connect Kit

Pad heater warms fuel in filter to prevent restriction and power loss

Superb product for cold weather diesel operations. This electric pad heater wraps around filter and connects to cars electrical system. Easier startup, more power, longer filter element life - prevents freezing of water particles in filter a sub-freezing temps.

Diesel Fuel Injector Anti Leak Kit w/ Instructions
$9.75

Diesel Fuel Injector Anti Leak Kit w/ Instructions

For sealing all Diesel mechanical injectors 1961 to 1993

We receive a large number of emails from customers complaining about small fuel leaks at the fuel injector housing (coming out the threads between the two halves)and how best to seal them. To fix this high pressure leak requires taking the injector apart and "lapping" the mating surfaces.

$22.50

Early 107 123 All 116 Gas Engine Fuel Filter

For above chassis only 6 and 8 cylinder gas engine 1972 to 1980

New Bosch fuel filter as shown. Before ordering please make certain that this fits your Benz. Not all gas fuel filters are created equal.

$3.25

Late 617 Turbo Main Fuel Filter Bolt O-ring Seals x 2

Only fits some late 1984 some 1985 models - Requires inspection of existing bolt!

For reasons of hoping to solve fuel filter leak problems Mercedes changed the center bolt design in some 1984 to 1985 model 123 300D 300TD 300CD and 126 300SD. Instead of one o-ring on the bolt they changed it to two orings (as shown iin the picture.

$148.00

1978 to 1985 5 Cylinder Turbo Diesel Injection Lift Pump ( Used )

Fits 300SD and 300D 300TD 300CD TURBO CHARGED engines up to 1985 with extras as shown.

ONLY ONE LIKE THIS AVAILABLE! Good used mechanical lift pump removed from an engine with only 110,000 miles. If your engine is lacking in power or rough running even with new filters and clean fuel, you may have a problem with this pump.

$11.95

616 617 Main Diesel Fuel Filter ( Code 2)

Fits 1977 to 1985 240D 300D 300CD 300TD 300SD

New Factory type spin-on fuel filter. This is for one (1) filter in the box. Does not include instructions or sealing ring and o-ring for center bolt. Fits all 123, 116 and 126 4 and 5 cylinder diesels from 1977 to 1985.

Look below to order the sealing rings separately.

Digital caliper 6 inch
$18.95

6" Digital Caliper Metric and SAE

A must have when rebuilding diesel fuel injectors

 If you work around your Mercedes much this is a great tool to have. The quality is exceptional for the price. It will reset to measure in both inches and millimeters. A Must Have for Ajusting Diesel Fuel Injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD

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